Nanoparticles Transforming CAR-T Therapy: Production to Performance
bioengineer.org
Aug. 8, 2025, 1:09 p.m.
Conventionally, CAR-T cell manufacturing relies heavily on viral vectors—typically lentiviruses or retroviruses—to deliver the CAR transgene into T cells ex vivo. While effective, viral vectors present considerable drawbacks including the risks of insertional mutagenesis, manufacturing complexity, batch variability, and exorbitant costs. Nanoparticle-based delivery systems circumvent many of these issues by offering a versatile, non-viral alternative for gene transfer. Engineered nanoparticles can encapsulate nucleic acids, such as mRNA or DNA plasmids encoding CAR constructs, and facilitate their cellular uptake through endocytosis or membrane fusion. This approach reduces the risk of genomic integration and oncogenic transformation while enabling scalable, reproducible manufacturing processes amenable to widespread clinical deployment.